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Copper Dump Leaching Plant with SX–EW

Purpose: Maximize recovery
Recovery Rate: 30% – 90%

Copper Dump Leaching remains a vital, low-cost hydrometallurgical process used to recover copper from extremely low-grade, "run-of-mine" (ROM) ore that would otherwise be considered waste.
Product Details
Introduction
Ore Placement: Low-grade ore (often containing less than 0.8% copper) is hauled directly from the open pit and deposited into large "dumps" or "stockpiles," sometimes reaching hundreds of meters in height.


 
Irrigation: A "raffinate" solution (typically weak sulfuric acid, H2SO4) is sprayed or dripped over the top of the dump.
 

 
Collection: The "Pregnant Leach Solution" (PLS)—now rich in copper—seeps to the bottom of the dump, where it is captured by a liner system and pumped to a Solvent Extraction (SX) and Electrowinning (EW) plant to produce 99.9% pure copper cathodes.
 

Feature Dump Leaching Heap Leaching
Ore Grade Lowest (often "waste" grade) Low to Medium
Preparation None (Run-of-Mine) Crushed and sometimes Agglomerated
Recovery Rate 30% – 60% (very slow) 70% – 90% (faster)
Cost Minimal (lowest OpEx) Moderate (due to crushing/handling)

Process Flow:

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